hbb series october 2008 part number configurator hbb ( military ) contact technology guarantees high reliability ? push lock to mate connectors ? quick release latch to un-mate ? ruggedised metal and plastic versions available ? cable & panel mount variants ? compact ergonomic design ? low component count ? gender reversible ? polarised ? low insertion force ? 360 degree emi/rfi shielding option ? 5000+ mating cycles without emi/rfi band ? sealed ip67 when mated ? finger proof to ip20 ? current rating, 300a, 500a & 750a ? corrosion resistance to military standards ? temperature rating -55 to +150c ? hbb 030 p a 1 x l a a 000 series hbb 000 00e no variant emi band ftted (metal plug connector only) 030 p * 050 r l high power military 300 amp plug crimp contact, * see table on reverse 500 amp receptacle crimp lug (lug ordered separately) standard variations backshell exit angle backshell style current rating shell gender contact termination shell polarising contact gender shell body material (high strength) 0 a 0 a b c a b c x y 1 a b no backshell or metal connector 0 no backshell 90 degree backshell (plug only) straight backshell (metal plug only) plastic receptacle to accept boot note: plug connectors supplied without backshells are designed to accept lipped heat shrink boots polarised code a, contact cap black polarised code b, contact cap orange polarised code c, contact cap blue pin, gold plated socket, gold plated (1.27m gold on mating surfaces) contact sales offce for other options; 750 amp variant, further panel sealing alternatives & crimp lugs contact sales offce for other exit angles thermoplastic, black aluminium alloy, zn/co plated aluminium alloy, electroless nickel plated
hbb series october 2008 contact sales offce for full range of crimp contacts crimp contact size codes 300 amp connector 500 amp connector code conductor size crimp barrel conductor size crimp barrel (mm2) bore (mm) (mm2) bore (mm) p - - 95 13.5 q - - 95 14.5 r 50 10.0 - - s 50 11.0 - - v - - 120 15.0 w - - 120 16.2 part number configurator (contd.) hbb 030 p a 1 x l a a 000 contact termination
36, 0 ? 27, 4 ? 37, 5 ba ckshel l (if fit ted) m8 x 1,2 5 threaded hole (l ug termin at ion) 73, 3 52, 5 54, 8 29,36 29,36 38, 1 38, 1 n 3, 4 m8 x 1,2 5 threaded hol e (l ug termin at ion) pa nel o ring sea l option t o acc ept bo ot 33, 7 16, 3 5, 0 ma x pa nel thickness ? 27, 6 ma x 24, 4 hbb series july 2008 diagrams are not to scale. all dimensions are in mm. 300 amp - plastic receptacle 300 amp - plastic plug power connector (quick release) power connector (quick release)
32, 0 43, 0 ? 37, 5 m8 x 1,2 5 threaded hol e (l ug termina tion) straight ba ckshell (if fi tt ed ) 90 ~ ba ckshell (if fi tt ed ) 82, 8 75, 3 60, 2 63,0 38, 1 38, 1 29,36 29,36 ?3 ,4 m8 x 1,2 5 threaded hole (l ug termina tion ) p anel o ring sea l 16, 3 33, 7 5, 0 ma x p anel thickness ? 26, 6 ma x hbb series july 2008 diagrams are not to scale. all dimensions are in mm. 300 amp - metal receptacle power connector (quick release) power connector (quick release) 300 amp - metal plug
? 31,4 40,0 ? 45,5 ba ckshell (if fi tt ed ) m10 x 1, 5 threaded hol e (l ug termina tion) 72,3 70,0 93,8 44, 5 34,92 44, 5 34,92 ?4 ,2 option t o ac cept boo t m10 x 1, 5 threaded hole (l ug termina tion ) pa nel o ring sea l 44, 7 23, 5 5, 0 ma x pa nel thickness 31, 2 ? 35, 6 ma x hbb series july 2008 diagrams are not to scale. all dimensions are in mm. 500 amp - plastic receptacle 500 amp - plastic plug power connector (quick release) power connector (quick release)
37,0 46,5 ? 45,5 90 ~ ba ckshell (if fi tt ed ) m10 x 1, 5 threaded hole (l ug termin at ion) straight ba ckshell (if fi tt ed ) 77,4 99,8 92,1 74,6 44,5 34,92 44,5 34,92 ?4 ,2 m10 x 1, 5 threaded hole (l ug termina tion) p anel o ring seal 23,5 44,7 5,0 ma x p anel thickness ? 34,6 m ax hbb series july 2008 diagrams are not to scale. all dimensions are in mm. power connector (quick release) 500 amp - metal plug 500 amp - metal receptacle power connector (quick release)
hbb series july 2008 diagrams are not to scale. all dimensions are in mm. panel cut-outs notes: 1. maximum panel thickness 5.0 mm 2. if panel is more than 3.0 mm thick fixing holes to be csk or cheese head screws are to be used panel cut-outs power connector (quick release) power connector (quick release) 300 amp - plastic 500 amp - plastic 300 amp - metal 500 amp - metal
exit angle a (0 ~) exit angle j (120 ~) alignment mark 1 2 0 ~ hbb series july 2008 diagrams are not to scale. all dimensions are in mm. metal connectors are supplied with backshells un-ftted. hypertac crimp lugs must be used with 90 backshell connectors two examples of backshell exit angles straight crimp plastic connectors are supplied with backshells ftted at a specifed angle (15 increments) and are not removable, see fgure below. straight crimp terminations the following straight crimps are available: 300 amp connector 35 & 50mm 2 500 amp connector 70, 95 & 120mm 2 backshell cable sizes these are the maximum size cables that can be accomodated in backshells: 300 amp connector 70mm 2 (?12mm conductor) 500 amp connector 120mm 2 (?15mm conductor) hypertac crimp lugs 90 backshell exit angles general information hole diameter crimp size part no. (mm) (mm 2 ) 8 35 hbb-936 8 50 hbb-905 8 70 hbb-910 10 95 hbb-937 10 120 hbb-921
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